DIY Foam Filters
I love DIY projects and sponge filters make for a perfect project. I don’t think you can go wrong when it comes to making your own sponge filters. I’ve made them with lots of different materials and in many different ways over the years. Here’s how I build my latest version.
1. Air line tubing
2. Airline Holders
3. 1/2″ rigid air line tubing
4. 5/16″ rigid air line tubing
5. Plastic wire ties
6. Poret filter foam
Let’s start by cutting our filter foam. For these filters we’re using a 13″ x 13″ by 2″ thick sheet of Poret. First I cut the sheet into three sections 4″ high. The sheet pictured already has the first 4″ section removed.
Now we need to cut some of our rigid tubing. I’m making 6 filters today so I’ll cut six 3/4″ pieces of the 5/16″ tubing and six 6″ pieces of the 1/2″ tubing. The small diameter tubing is used to connect our filter to the air system and the large diameter tubing is our lift tube for the filter.
I have found this rigid tubing quite easy to cut by simply using a utility knife blade to roll the tubing back and forth on my work bench. With each roll the knife cuts little by little and cleanly cut the tubing. Be very careful as utility knives tend to be very sharp!
With our tubing cut we need to make a slit into the filter foam for the lift tube. I use the lift tube to find the location for the slit – centered left to right and a little off center front to back. I want the tube close enough to the back edge of the foam so that the suction cup on the air line holder sticks out further than the foam.
With a rocking motion, the long thin blade makes short work of cutting a slit into the foam for the lift tube.
Fit the tube to see if you’ve cut deep enough into the foam. I like to put around 2.5″ to 3″ of the lift tube into the foam. Once I get it just right, I put my thumb where the tube meets the foam and remove the tube to drill for the air line. I’ll drill the hole slightly below where my thumb is so the foam will help to hold the flexible airline in the lift tube.
Things start coming together quickly now. Cut a piece of air tubing 8″ to 10″ long. Inset one end into the hole we drilled in our rigid 1/2″ tubing. You only need to insert it just far enough that it doesn’t pop back out. Now insert the rigid 1/2″ tubing back into the filter foam. The lift tube, (our 1/2″ rigid tubing) should go into the foam far enough that it helps to hold the air tubing in place. Place one of the plastic wire ties about half way up the lift tube to secure the air tubing.